In the processing of aluminum products, cutting depth is a key variable, and the performance stability of Special cutting fluid for aluminum products at different cutting depths is directly related to the quality, efficiency and cost of processing.
When the depth of cut is shallow, the performance of the cutting fluid faces unique challenges. A shallower depth of cut may mean that the contact area between the tool and the aluminum product is relatively small and the cutting forces are relatively small. In this case, the lubrication properties of the cutting fluid need to be exerted precisely. If the lubrication performance of the cutting fluid is unstable, it may cause slight vibrations between the tool and the aluminum product, thereby affecting the smoothness of the machined surface. At this time, stable cutting fluid can form a uniform and continuous lubricating film between the tool and the workpiece, ensuring that the cutting edge of the tool can smoothly cross the surface of the aluminum product, so that the surface roughness of the processed aluminum product meets the requirements.
As the cutting depth increases, the heat generation during the cutting process will increase significantly, and the cutting force will also increase significantly. The cooling and lubrication functions of Special cutting fluid for aluminum products are even more critical. Stable cutting fluid can quickly take away a large amount of heat and prevent aluminum products from softening and deformation due to overheating. From a lubrication point of view, under high cutting forces, a stable cutting fluid should ensure that the friction between the tool and the aluminum product is kept at a low level. If the performance of the cutting fluid is unstable, local overheating may occur, causing the cutting fluid to fail, thereby aggravating tool wear and reducing the service life of the tool. Moreover, unstable cutting fluid may not be able to adapt to sudden changes in cutting force, leading to serious problems such as scratches on the surface of aluminum products or tool breakage.
Judging from the composition and characteristics of the cutting fluid itself, in order to maintain stable performance under different cutting depths, the proportions of various ingredients in its formula need to be carefully blended. For example, it must contain a sufficient amount of high-efficiency lubricant to meet the lubrication requirements at different cutting depths, and a coolant component with good heat dissipation capabilities. In addition, it is also necessary to consider the mixing state of cutting fluid and aluminum chips under different cutting depths and the ability to flush aluminum chips. Only by maintaining stable performance in these aspects can Special cutting fluid for aluminum products truly meet the needs of aluminum product processing at various cutting depths, thereby improving the reliability and economy of the entire aluminum product processing.
