How to adjust the concentration of diamond wire cutting fluid according to the cutting material and process requirements?
Publish Time: 2024-12-30
Diamond wire cutting fluid plays a vital role in the cutting process, and the concentration adjustment of the cutting fluid is a key step to ensure its performance. The concentration adjustment is mainly based on two factors: cutting materials and process requirements.
First, the different cutting materials have a significant impact on the requirements of the cutting fluid. Diamond wire cutting technology is widely used in the cutting of various materials, such as silicon crystals, ceramics, glass, etc. Different materials have different hardness and brittleness, so the requirements for the lubrication, cooling and cleaning properties of the cutting fluid are also different. For example, for materials with higher hardness, such as silicon crystals, a higher concentration of cutting fluid is required to provide better lubrication and cooling effects to reduce friction and heat accumulation during the cutting process. For materials with greater brittleness, such as ceramics, appropriately reducing the concentration of cutting fluid may help reduce cracks and breakage during the cutting process.
Secondly, process requirements are also an important basis for adjusting the concentration of cutting fluid. Process parameters such as cutting speed, cutting depth and tension of the cutting wire will affect the use effect of the cutting fluid. In the high-speed cutting process, a higher concentration of cutting fluid is required to provide better heat dissipation and lubrication to ensure the stability and efficiency of the cutting process. In the case of large cutting depth or high cutting wire tension, the concentration of the cutting fluid may need to be adjusted to balance the lubrication and cleaning performance to avoid excessive dilution or excessive consumption of the cutting fluid.
When adjusting the concentration of the cutting fluid, the operator should refer to the recommended concentration range in the cutting fluid product manual according to the specific cutting materials and process requirements for preliminary dilution. Subsequently, the effect of the cutting fluid is evaluated through trial processing, and the concentration is gradually adjusted according to the actual situation until the best cutting effect is achieved. At the same time, the concentration and performance changes of the cutting fluid should be regularly tested during use to ensure that it always remains within the appropriate range.
In summary, the adjustment of the concentration of diamond wire cutting fluid is a complex and delicate process, which requires comprehensive consideration of multiple factors such as cutting materials and process requirements. Through scientific adjustment and management, it can ensure that the performance of the cutting fluid is fully utilized and the cutting efficiency and quality are improved.
