How does diamond wire cutting fluid affect cutting accuracy and surface quality?
Publish Time: 2024-07-01
Diamond wire cutting fluid plays a vital role in the diamond wire cutting process. It not only affects the cutting efficiency, but is also directly related to the cutting accuracy and surface quality. The following is an analysis of how diamond wire cutting fluid affects cutting accuracy and surface quality:
1. Impact of cutting accuracy
Lubricating effect: The lubricant in the diamond wire cutting fluid can reduce the friction between the diamond wire and the material during the cutting process, reduce wear, and thus ensure the accuracy and stability of the cutting. This lubricating effect helps to maintain the cutting ability of the diamond wire and reduce errors caused by friction.
Cooling effect: A large amount of heat is generated during the diamond wire cutting process. Diamond wire cutting fluid can effectively take away this heat and keep the diamond wire in a cool state. The cooling effect directly affects the hardness and service life of the diamond wire, which indirectly affects the cutting accuracy.
Cleaning effect: The cutting fluid can clean the surface of the diamond wire, remove the debris generated by cutting, and keep the cutting surface clean. This cleaning effect helps to avoid the influence of debris on cutting accuracy and ensure the flatness and smoothness of the cutting surface.
2. Influence of surface quality
Choice of cutting fluid: Cutting of different materials requires cutting fluids of different properties. Choosing the right cutting fluid helps improve the surface quality of the workpiece and achieve better finish. For example, for high-value and fine-textured materials such as jade and natural gemstones, you can use engine oil with higher viscosity as cutting fluid to obtain better surface quality.
Cutting fluid chip removal ability: The chip removal ability of cutting fluid has an important influence on surface quality. Cutting fluid with strong chip removal ability can timely discharge the powder and debris generated during the cutting process to avoid clogging the cutting seam, thereby ensuring the flatness and smoothness of the cutting surface.
In summary, Diamond wire cutting fluid has a significant impact on cutting accuracy and surface quality through its lubrication, cooling, cleaning and chip removal. Choosing the right cutting fluid and using it correctly is the key to ensuring high efficiency, high precision and high quality of diamond wire cutting.
